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DIY Pneumatic Package for TeknoMotor ATC71-HSK63F

Article number 6185
DamenCNC
Limited stock Limited stock
General conditions
Quantity 3 - > 5,00 % on the retail price of 815,00 774,25
Quantity 5 - > 10,00 % on the retail price of 815,00 733,50
Quantity 10 - > 20,00 % on the retail price of 815,00 652,00
Quantity 20 - > 30,00 % on the retail price of 815,00 570,50
815,00 Excluding VAT Price per set
Description
Attachments
Discount
Compatible Products

A set of parts which are required for making a proper air circuit for the Teknomotor ATC71-HSK63F or other ATC milling motors that have similar connections.
Starting with the shut-off valve. This valve can be wired into the 24VDC power supply of your CNC or Robot controller or an output on the IO card. The valve then automatically shuts off flow to the Teknomotor when the system is shut down. Power on of electronics will then turn on the air supply automatically. This prevents you from having to open/close valves which is easy to forget.
The next item in the SYNTESI module, is a pressure regulator combined with a 20um filter. With this module the required pressure can be set. The pressure can be adjusted here somewhere in the range of 6-7 bars. More pressure can be applied with longer hoses, or systems where upstream pressure fluctuates a lot. The filtering of 20um will take out big particles. It will take out some moisture but not all. It is very important to always use dry-air. If this is ignored water can get into bearings, and cause damage to the motor.
The next steps in the SYNTESI are 2 more filters which have 5um and 0,1um particle size. These will filter out smaller impurities. The impurities collect in the cups below the filters. When the air pressure is dropped down to zero, they automatically clean themselves. So basically this happens every day when you power on/off. It will make some noise, this is normal (you can hear this on shut down).
The final step in the SYNTESI module is a pressure switch and manometer. Here you can read the pressure after all the filtering. The pressure switch will turn off the system when pressure falls below the indicated value. To allow some variance in pressure, set the switch 1-1.5 bars below the set system pressure (let's say you have set system pressure to 6 bars, then set the switch to a lower value, 4,5-5 bars). It is important that the motor has airflow all the time, but not much flow is required to keep dirt/chips out of the bearings. Pressure is needed all the time to keep the piston up and away from rotating parts. Its essential to monitor with the CNC or PLC that you always have pressure. Do not run the motor with no or too low pressure. We also include the connector + 10 meters of cable to wire this sensor into the Input card of CNC or Robot controller. The sensor has a NC and NO output, so it can be wired to your preference. We advise to have a closed contact, when pressure is at a safe level. In that case removing the cable will also be seen by the CNC controller, as the signal will go from high to low.
By means of a 10 meter long 10mm air hose the SYNTESI module is connected to a splitter box that should be mounted close to the Teknomotor. In this box the air is distributed to a flow regulator for bearing sealing, a 5/2 valve to activate toolchange and a 3/2 valve to activate cone cleaning. Note that this cone cleaning valve requires a special modification to the ATC71-HSK63F! This modification is done by DamenCNC when both the ATC71-HSK63F and this DIY Pneumatic Package for Teknomotor ATC71-HSK63F are ordered.
All necessary accessories are included in this Pneumatic Package: chemical resistant air hoses which are suitable for use in cable chains, coils and cables (10m length), couplers, bolts, nuts, etc.


Component features:

  • Set of components required to make proper air circuit for TeknoMotor ATC71 or similar type motors
  • Scope of delivery:
  • Manometer to read the upstream system pressure (1st SYNTESI module)
  • Shut-OFF valve,including 24VDC coil and 10 meters of cable (2nd SYNTESI module)
  • Pressure regulator and 20um filter (3rd SYNTESI module)
  • Compressed air filtering 5um (4th SYNTESI module)
  • Compressed air filtering 0.1um (5th SYNTESI module)
  • Pressure Switch adjustable (6th SYNTESI module)
  • Valve to activate toolchange function
  • Valve to activate cone cleaning
  • Components to modify cone cleaning on the ATC71 HSK63Fmotor
  • Including all required electronics coils&cables (10meter lengths)
  • Including 10meters of 10x7mm hose (PU chemical resistant)
  • Including 2meters of 8x5,5mm hose (PU chemical resistant)
  • Including all required couplers cables nuts bolts etc
  • Available as DIY (Do it Yourself) or RTR (Ready to Run) version
  • WARNING: This unit needs to be supplied with dry-air! Ignoring this comment can cause bearing damage!

Attachments

Here you can find all attachments that are linked to the product. Click on the icon to download.

6185-1_DIY_Pneumatic_Package_for_TeknoMotor_ATC71-HSK63F_STEP214.stp 6185-1 DIY Pneumatic Package for TeknoMotor ATC71-HSK63F STEP214
6185-2_DIY_Pneumatic_Package_for_TeknoMotor_ATC71-HSK63F_STEP242.stp 6185-2 DIY Pneumatic Package for TeknoMotor ATC71-HSK63F STEP242
6185-3_DIY_Pneumatic_Package_for_TeknoMotor_ATC71-HSK63FConnection_Diagram-1.pdf 6185-3 DIY Pneumatic Package for TeknoMotor ATC71-HSK63FConnection Diagram-1
6185-4_DIY_Pneumatic_Package_for_TeknoMotor_ATC71-HSK63FConnection_Diagram-2.pdf 6185-4 DIY Pneumatic Package for TeknoMotor ATC71-HSK63FConnection Diagram-2

Price agreement

Below you will find you personal price agreements.

General conditions
Quantity 3 - > 5,00 % on the retail price of 815,00 774,25
Quantity 5 - > 10,00 % on the retail price of 815,00 733,50
Quantity 10 - > 20,00 % on the retail price of 815,00 652,00
Quantity 20 - > 30,00 % on the retail price of 815,00 570,50